Basic Info.
Model NO.
4~150mm also can customized
Content
1.0%-2.9% 3%-9.9% More Than 10%
Usage
Grind, Mining&Cement
Size
4~150mm Also Can Customized
Trademark
Master Grinding®
Transport Package
Ton Bag & Iron Drum
Specification
6~150mm also can customize
Origin
Ningguo Anhui China
Product Description
Grinding balls are the media for grinding materials in ball mill equipment. The collision and friction between the steel balls of ball mills and materials produce grinding and peeling effects. Important basic components, especially precision industrial steel balls, play a huge role in the development of the national economy. effect. Widely used in cement plants, power plants, etc. High and low chromium multi-element alloy steel balls, high and low chromium multi-element alloy casting and forging.1.Cast grinding ballCasting is a process in which smelted metal liquid is poured into a mold and cooled and solidified to obtain parts with the required shape and properties.According to the different chromium content, cast grinding balls can be divided into high chromium grinding balls, medium chromium grinding balls and low chromium grinding balls.
(1)High chromium grinding ballsHigh-chromium steel balls are typically defined by chromium content of 10% or higher. Our products boast a remarkable chromium content of up to 30%, endowing them with exceptional hardness and wear resistance. They excel in withstanding high-intensity grinding and crushing operations, demonstrating remarkable toughness to endure even the most powerful impact loads. Furthermore, they offer an extended lifespan and superior cost-effectiveness. With these qualities, our high-chromium steel balls prove to be the ideal choice for enduring performance and exceptional value in various applications.(video)Technical Parameters| Surface hardness | ≥58~69 HRC |
| Microstructure | M+C |
| Application | Metal Mines, Cement plants, Power plant, Chemical industry, Paper industry, magnetic materials, etc. |
| Chemical composition (% ) | C | S i | M n | C r | M o | C u | P | S |
| | 2.0~3.5 | 0.3~1.2 | 0.1 ~2.6 | 10~30 | ≤2.0 | ≤1.0 | ≤0.10 | ≤0.08 |
- medium chromium grinding balls
Medium-chrome steel balls typically refer to steel balls containing chromium in the range of 3% to 10%. According to national standards, medium-chrome balls are required to have a hardness greater than or equal to 47 HRC (Rockwell hardness). To ensure quality, medium-chrome balls undergo high-temperature tempering treatment to eliminate casting stress.This tempering process is crucial for enhancing the performance and reliability of medium-chrome steel balls. By subjecting them to controlled heating and cooling cycles, we eliminate internal stresses, improve hardness, and enhance overall durability. As a result, our medium-chrome steel balls meet or exceed industry standards, making them a dependable choice for a wide range of applications where hardness, quality, and resilience are essential.Technical Parameters | Surface hardness | ≥48~55HRC | ≥52~67 HRC |
| Microstructure | P+C | M+C |
| Application | Metal Mines, Cement plants, Power plant, Chemical industry, Paper industry, magnetic materials, etc |
| | C | S i | M n | C r | M o | C u | P | S |
| | 1.8~ 3.2 | 0.5~ 1.5 | 0.4~ 1.5 | 3.0~ 4.9 | ≤0.5 | ≤0.8 | ≤0.15 | ≤0.15 |
| | 1.8 ~3.2 | 0.5~ 1.5 | 0.1~ 0.8 | 5.0~ 9.9 | ≤0.5 | ≤0.5 | ≤0.10 | ≤0.10 |
low chromium grinding balls
Low-chrome steel balls are defined as steel balls containing chromium levels of 3.0% or less, with carbon content ranging between 1.80% and 3.30%. These low-chrome steel balls serve as the vital grinding media in ball mills and find extensive applications in industries such as metallurgy, mining, cement, power generation, flue gas desulfurization, autoclaved aerated concrete production, magnetic materials, chemicals, coal-water slurry, pelletizing, slag, ultrafine powder production, fly ash, calcium carbonate, quartz sand, and more.Technical Parameters| Surface hardness | ≥45 HRC |
| Microstructure | P+C |
| application | Metal Mines, Cement plants, Power plant, Chemical industry, Paper industry, magnetic materials, etc. |
| | C | S i | M n | C r | M o | C u | P | S |
| | 2.0~ 3.5 | 1.0~ 1.8 | 0.3~ 0.8 | 1.0~ 2.9 | 0~ 0.6 | 0~ 0.6 | ≤0.15 | ≤0.15 |
Forged grinding ball
Forging is a metalworking process that utilizes forging machinery to apply pressure to metal billets, causing them to undergo plastic deformation and yield forged components with specific mechanical properties, shapes, and dimensions. Forged steel balls are distinguished by their low breakage rate, high impact toughness, overall hardness, resistance to deformation and out-of-roundness, as well as a dense microstructure. These attributes make forged steel balls a cost-effective choice, delivering significant cost savings. Their exceptional qualities ensure reliable performance, making them a preferred option across various applications in industries where durability and precision matterIntroduction:Obe Austempered Ductile Iron (ADI) and Obe Steel Balls are prime examples of engineering excellence, offering exceptional strength, wear resistance, and a unique combination of hardness and toughness. These materials have revolutionized various industries, providing outstanding performance and cost-efficient solutions. In this article, we will delve into the distinctive features of Obe ADI and Obe Steel Balls that make them invaluable in different applications.Obe Austempered Ductile Iron (ADI):Obe Austempered Ductile Iron, also known as Obe ADI, refers to a high-strength nodular cast iron with a microstructure composed of austenite and bainite. The unique combination of these structures provides extraordinary mechanical properties, making Obe ADI a preferred choice for a wide range of applications.Exceptional Strength and Wear Resistance:Obe ADI is characterized by its remarkable strength and outstanding wear resistance. This material can endure high loads and harsh working conditions, making it ideal for heavy-duty applications. Its robust nature ensures a long-lasting and reliable performance.Perfect Blend of Hardness and Toughness:Obe ADI achieves a perfect balance between hardness and toughness. This makes it highly resistant to impact and fatigue, ensuring that it can withstand challenging operating conditions. Before installation, the surface hardness of Obe ADI ranges from HRC35 to HRC45. After installation and operation, the surface hardness can increase to HRC50-55, further enhancing its durability.Obe Steel Balls:Obe Steel Balls are known for their remarkable characteristics that provide numerous benefits to a wide array of industries. Let's explore the unique features of Obe Steel Balls:Extraordinary Strength and Wear Resistance with High Toughness:Obe Steel Balls are renowned for their exceptional strength, outstanding wear resistance, and high toughness. They can handle heavy loads and extreme conditions, ensuring reliability and longevity in various applications.Self-Hardening Working Surface:An exceptional feature of Obe Steel Balls is their ability to develop a self-hardened working surface during use. This continuous improvement in strength and wear resistance extends their operational lifespan, reducing the need for frequent replacements and maintenance.Excellent Damping Properties and Low Noise:Obe Steel Balls are designed to provide excellent damping properties, making them suitable for applications where noise reduction is vital. Their shock-absorbing capabilities minimize vibrations, resulting in quieter operation, improved working conditions, and enhanced efficiency.Reduced Component Weight:Obe Steel Balls are engineered to be lightweight, reducing the weight of components by 10-30% in specific applications. This weight reduction enhances efficiency and energy savings, especially in weight-sensitive applications.Lower Processing Costs and Production Expenses:Utilizing Obe Steel Balls leads to cost savings due to their durability and wear resistance. The extended lifespan of components reduces maintenance and replacement costs, making Obe Steel Balls a cost-effective choice for various industries.Conclusion:Obe Austempered Ductile Iron (ADI) and Obe Steel Balls are exemplars of advanced materials engineering, offering unparalleled strength, wear resistance, and a host of advantages, including the perfect balance of hardness and toughness in the case of Obe ADI and the self-hardening working surface and noise reduction properties of Obe Steel Balls. These materials have revolutionized industries by providing durable and cost-effective solutions that enhance performance and efficiency.| | C | Si | Mn | Cr | Mo | Cu | Ni | P | S | HRC |
| ZQCADI | 3.2~3.8 | 20~3.0 | 05~3.5 | 0.2~1.5 | ≤1.0 | ≤1.0 | / | ≤0.05 | ≤0.03 | ≥50 |
Address:
Ningdun Industrial Zone Ningguo City Anhui China, Xuancheng, Anhui, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
Ningguo Zhongyi Wear-resistant Material Co., Ltd. Is a scientific wear-resistant material new-type enterprise integrating wear-resistant material technology, grinding technology, independent research &development capacity, production, equipment manufacturing and technical service.
The company covers about 29, 000 square meter with an annual output of 22, 000 tons of grinding ball, cylinder, bar and liner hammer. Inventory quantity more than 1000 tons. Main product is high chromium grinding ball, cylinder (max Cr 32%, max HRC69. Besides, the difference of its internal and external hardness is controlled within HRC3. φ 100 grinding ball impact toughness of about 1.7 KV2 (J). ) exported to more than 20 countries and regions, like South Korea, Egypt, South Africa, Peru, Bangladesh, etc.
The company has grinding steel ball, bar, special-shaped grinding body complete mould of various shapes with diameters from 8 to 150mm, can produce steel ball with impact value greater than 30J/cm² , meeting the requirement of the sag mill with the world′ s largest diameter of 13.6m. The company has independently developed multiple new types of special material steel ball; Some materials can reduce the production cost, while some materials can achieve both high abrasion resistance and high impact toughness.
Adhering to the principles of honest, sincerity, persistence, and enterprising, the company is committed to continuously produce products with more economic benefits for customers and the society
